Home
Up

Frequently Asked Questions

What is plastic welding?

Thermoplastic “or plastic” welding is a process for joining pieces of coating or laminated thermoplastic material using heat and pressure. The surface of the material is heated to its meltpoint and pressed together until it cools.  

Do I need to be welding or seam sealing?

If you have the following requirements then you will want to look further into welding. If a product needs to be (have) :
  • Waterproof or water resistant

  • Pressurized (positive or negative pressure)

  • Highly abrasion resistant at the seam

  • Resistant to thread rot

  • A new cool look!

Welding can also help reduce cost by:

  • Eliminating thread

  • Eliminating sewing machine repairs

  • Eliminating Seam sealing tapes where possible

What kinds of things require welding or seam sealing?

Following is a partial list of things that can be done with seam sealers.

Inflatable Boats ChemicalChemical/Bio Protective Garments
Sewn Technical Garments

Disposable Packaging

Custom Covers

Airships

Truck Tarpaulins Advertising Inflatables
Bladders/Tanks Inflatable Toys
Flat Hoses Signs/Banners
Filters Pool Covers
Foldable Kayaks Packs/Bags/Luggage

What types of welding are there?

There are 4 basic categories of plastic welding that are used for flexible products. There are other types but the one mentioned here are the most widely used.
  • Hot Air

  • Hot Wedge

  • Radio Frequency

  • Ultra Sonic

Hot Air, Hot Wedge, Ultrasonic are usually rotary type welders which means it is a continuous process. The material is moving through the machine while it is being welded.
Radio Frequency (RF) and Impulse welders are a stamping type machine. The material pieces are held in place (not moving) while they are being welded. SeeDielectric Welding Vs. Rotary Weldingfor more information on Rotary Vs. Stamping.